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Testing rig developed by Flow Process Research Centre to be used by international researchers

Wednesday, 05 August 2009

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Testing rig developed by Flow Process Research Centre to be used by international researchers

A pump efficiency testing rig, designed and built by researchers based at the Flow Process Research Centre, will be used to test the characteristics of paper pulp waste fluids and sewage sludges in Stockholm later this year.

The centre, which is based in the Civil Engineering and Survey Department at the Cape Town campus, is tasked with researching problems that relate to the flow of industrial fluids.

The researchers have expertise in making precise measurements of the viscous characteristics (called rheology) of complex fluids, and then relating these characteristics to the flow of industrial fluids and pumping systems.

The test rig, which is currently being shipped to Stockholm , will be used by CPUT and Swedish researchers to test the characteristics of these fibrous suspensions.

It is envisaged that by characterising the flow physics, including the process knowledge and using adaptive technology, an optimised pumping system can be obtained, thus resulting in energy efficiency.

Prof Rainer Haldenwang, who is managing the project, said it is a collaboration between CPUT and Innventia, a company in Sweden that specialises in research and development relating to pulp, paper, graphic media, packaging and biorefining.

The project is sponsored by Tillväxtverket, a Swedish Agency for economic and regional growth via the DemoEnvironmental Program, which is a government funding agency in Sweden .

Prof Haldenwang, along with Dr Veruscha Fester and Richard du Toit of the Centre, will travel to Stockholm in September and conduct tests alongside their Swedish counterparts.

Prof Haldenwang said the project came about in 2007, when he traveled to Stockholm to visit Dr Richard Holm, a Swedish researcher who has expertise in fluid mechanics, rheology and pumping of fibre suspensions.

Dr Richard Holm, who works for Innventia, visited CPUT in 2006 to attend a conference hosted by the centre.

“We started discussing collaboration and then applied to a Swedish funding agency for R2 million, which we then received at the beginning of 2008,” he said.

Researchers expect that the project will assist them in determining improved design features of industrial pump systems.

“A very specific sludge test facility in Stockholm will be able to produce different types and concentrations of sludges required for the tests. It is envisaged that by understanding the flow properties of the fluids pumped and monitoring the pump performance it will be possible to run centrifugal pumps more efficiently thus saving energy,” he said.

Dr Oswald Franks, Dean of the Faculty of Engineering, said the project is a great accomplishment.

“It’s not every day that we get to export devices like this to Europe , which is a developed continent,” he said.

Dr Franks said the project is in line with the university’s mission, which encourages researchers to collaborate with industry, both locally and internationally.

By Candes Keating

Photo: (top right)The team of researchers at the CPUT Flow Process Research Centre (left and bottom right) Details from the newly developed testing rig, that will be exported to Stockholm.

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Video lectures

Monday, 06 August 2012

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Video lectures

Lecturers at CPUT are finding unique ways to make sure students learn from the top experts in the industry.

Postgraduate Chemical Engineering students, completing modules in rheology and non-Newtonian fluid flow, will have access to 20 hours of lectures from the renowned Prof Raj Chhabra of the Indian Institute of Technology in Kanpur India.

An adjunct Prof at CPUT, Prof Chhabra recently visited the Material Science and Technology research group. With the help of Bernie Karlie from the Fundani Centre, Prof Chhabra’s lectures were recorded, edited and packaged in a course form.

Head of the Material Science and Technology group, Prof Rainer Haldenwang says the course will be a core subject that all postgraduate students in the group will be expected to complete as part of their degree requirement.

By Candes Keating

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Industry funding helps rheology project develop safer mining explosives

Monday, 16 November 2009

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Industry funding helps rheology project develop safer mining explosives

Rheology researchers at CPUT were recently awarded a million rand to extend a project that focuses on emulsion technology and the development of a safer and more accurate blasting practice for the mining industry.

For the past nine years, the Material Science and Technology group, which is based at the Cape Town campus, has been conducting research in collaboration with African Explosive Limited (AEL), a world-leading innovator in explosives technology and manufacturer of bulk emulsion explosives.

The emulsion research project lead by Prof Irina Masalova has proved to be such a success that AEL has committed to fund CPUT for an additional three years.

The research has allowed AEL to develop an eco-friendly version of their repump, doped and blend emulsion bulk explosives, using waste fuel oil generated by mining machinery.

“We have managed to successfully apply rheology, which is the study of the flow of complex and multi-phase liquid, as a tool for predicting the stability and pumpability of AEL’s bulk emulsion explosives,” said Prof Masalova.

“Methods for investigation surfactant characteristics have been developed as well, which allows the company to do quick optimisation of the quality and quantity of the right surfactant in order to manufacture cost effective emulsion with optimal stability.”

Prof Masalova said funding from AEL and the National Research Foundation’s Technology and Human Resources for Industry Programme (THRIP), has also resulted in CPUT establishing a world class rheology laboratory, at a cost of R8.5 million. The centre is the only of its kind in South Africa.

Recently the centre’s achievements and projects with AEL were highlighted at the Department of Trade and Industry’s award ceremony, which celebrated successful research projects that received THRIP funding.

THRIP’s mission is to improve the competitiveness of South African industry, by supporting research and technology development activities and enhancing the quantity of skilled people.

It does this through a partnership programme which challenges companies such as AEL to match government funding for innovative research and development in South Africa.

The emulsion research project clinched the runner-up prize from the Department of Trade and Industry in the Advanced Higher Technologies Category at the awards ceremony which was held in Somerset West on 22 October 2009.

Prof Masalova said: “The DTI evaluated projects in terms of the outcomes and how it impacts industry. They have seen this project to be efficient and beneficial for industry.”

She said the collaboration would not have been possible without the buy-in of AEL, a South African company.

“The Research and Development Department at AEL is lead by Dr Piet Halliday, who believes that investment in research will allow the company to produce a new generation of products and technology,” said Prof Masalova.

The nine years of support from AEL and THRIP has resulted in the institute producing the following:

  • 3 Post Doctorals
  • 2 PhD Projects
  • 5 Masters Projects (All Cum Laude)
  • 4 BTech Projects
  • 20 Journal Publications, and
  • 15 Conference Papers/presentations

By Candes Keating

Written by CPUT News
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